PROMEOS® LOW-PRESSURE DIE HEATING

Flameless heating for preheating, temperature maintenance and drying of low-pressure casting dies. The system is based on flameless burner technology with six independently controlled secondary air segments and is shuttle-compatible with an automatic multi-coupling.

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NOx Emissions at Rated Load
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Maximum Heating Temperature

HOW LOW-PRESSURE DIE HEATING WORKS

The gas-air mixture flows from the supply unit to the burner ceramic. Six secondary air segments surround the burner head—the amount of secondary air is adjusted according to the target temperature.

01

Shuttle Transport & Docking

The heating system is transported to the casting position via the shuttle system. The multi-coupler automatically connects the gas, power, and signal lines. Self-shutting gas couplers on both sides.

02

Flameless Ceramic Combustion

The burner head is located on the mixing chamber. The gas-air mixture is ignited by ignition electrodes and oxidizes within the burner ceramic. Six independent secondary air segments with separate air supply hoses allow for zone-specific temperature adjustment.

03

Automatic Temperature Control

The heating temperature is set via the touch panel. The burner output is automatically controlled by comparing the actual and setpoint temperatures—modulating from 30 to 100 kW. Maximum heating temperature: 900°C.

TECHNICAL SPECIFICATIONS

Important: The following values are based on a specific customer project and do not represent universal product limits. Each system is individually engineered to meet your process requirements.

PARAMETERVALUE
Rated thermal output30–100 kW
NOx Emissions (Rated Load)< 40 ppm
CO Emissions (Rated Load)< 50 ppm
Electrical Connection230 V LNPE, 2.5 kW
Max. Heating Temperature900°C
STL shutdown temperature1050°C
Gas consumptionapprox. 10 m³/h
Combustion Air Requirementapprox. 125 m³/h

Multi-Function Application

Warm-up

Bring the dies to operating temperature before casting

Temperature Maintenance

Maintain the temperature between casting cycles

Drying

Drying dies after maintenance or coating

REFERENCE PROJECT

BMW AG — LOW-PRESSURE CASTING

Mold heating system (30–100 kW) integrated into the low-pressure die-casting production line for structural aluminum components. Shuttle-compatible with automatic multi-coupling at multiple casting stations.

Flameless Die Heating

Automatic Multi-Coupling

Shuttle System Integration

Compliant with EN 746-2

MOLD HEATING FOR YOUR LOW-PRESSURE CASTING SYSTEM

Fully pre-assembled and pre-wired. Commissioning by promeos® service technicians. 24-hour hotline for ongoing operations.